PET Blow Molding Air Compressor: How to simultaneously reduce "single bottle energy consumption" and "pressure fluctuation"
The most important issue for blow molding enterprises
Unstable pressure.When multiple blow molding machines operate simultaneously, the pressure drops, causing inconsistent bottle molding.
High energy consumption.The unit operates far from the efficient zone for a long time, or large-capacity units are used with small loads, wasting electricity.
The air source carries oil and water.Oil contamination entering the bottle cavity will affect the hygiene requirements of food packaging bottles, and moisture will cause bottle blowing defects.
Production line expansion is difficult.After adding a new blow molding machine, the air volume is insufficient, requiring a full-station renovation.
Haocheng's solution
Calculate the air volume based on the air consumption curve of the blow molding machine.First, calculate the air consumption and the simultaneous working coefficient of a single blow molding machine, then add the reserved capacity for future line expansion to determine the unit displacement and air storage configuration, avoiding "over-sizing leading to waste, and under-sizing leading to pressure drop".
Stable pressure output.Medium and high-pressure units, in conjunction with gas storage tanks and pressure control strategies, suppress pressure drops when multiple units operate simultaneously, maintaining consistent blowing pressure.
Clean and dry gas source.Configured with filtration and drying treatment to control oil content and moisture, meeting the requirements for gas source purity for food and beverage packaging bottles.
Customizable matching solutions.Supports non-standard configurations based on the customer's existing workshop conditions and power supply conditions, and also supports bulk supply and OEM cooperation.
Applicable Scenarios
Mineral water and beverage bottling plants, edible oil and seasoning packaging, daily chemical and cosmetic bottles, pharmaceutical packaging bottles, PET preform and blow molding equipment integrators.